Profiling & Forming

Plasma Cutting & Profiling

The Gemini is a drilling, marking & machining system with cutting & bevelling capabilities that produces flat metal parts in one set-up on one machine with the same or better accuracy than separate cutting & machining centres.

  • An ideal service for Fabricators and the Construction Industry
  • High Volume with Twin Head Cutting
  • High Quality finish & accuracy compared to normal gas cutting
  • Large Components can be produced in one piece
  • Full CAD/CAM Integration with Design Flexibility
  • Reduced Lead Times
  • Minimal Distortion
  • Fast Processing Speed
  • Multi-Part Nesting providing excellent Material Utilisation
  • For Prototype to Production - Design and quantity changes are quickly made
  • Repeatability of cut parts
Call 01227 783444, Fax 01227 783805 or email profile.sales@parkersteel.co.uk to discuss your profiling requirements.
 

Specification

Plate Cutting
Min thickness: 5mm
Max thickness: 80mm
Drilling
Min thickness: 6mm
Max thickness: 32mm
Helical Milling
Max thickness: 240mm
Helical Tapping
Max diameter: 240mm
Countersinking
Min diameter: 6mm
Max diameter: 32mm
Counterboring
Max diameter: 240mm

Drilling & Punching

  • We are able to drill holes to your specification up to a maximum diameter of 40mm depending on the section or material.
  • General tolerance ±1.0mm.

Plough Grinding

  • Tolerances on thickness of ±0.25mm.
  • Items up to 1830mm diameter can be ground.

Heat Treatment

  • We frequently supply customers with material in various heat treated conditions including normalised, annealed, stress relieved and hardened steel.
  • Maximum Sheet and Plate Capacity is Length: 1365mm x Width: 1070mm x Height: 900mm

Plate forming

  • Brake presses that can form steel sheet and plate in a range of thicknesses up to 8000mm long (maximum currently 15mm plate thickness x 1500mm long)
  • Maximum Sheet and Plate Capacity: 8000mm Length
  • General tolerance ±0.5°

Shearing

  • Cutting capacity in mild steel of up to 4000mm x 15mm
  • general tolerance of 2mm

Flamecutting Facilities

  • Four CNC flamecut profile machines
  • Each machine fed with digital information from our CADCAM workstations through a DNC link
  • Systems optimise plate usage, thus reducing scrap and cutting time making our service both quick and economical
  • General plate size is 5000mm x 2500mm although larger plates up to 10000mm x 2500mm can be used to accommodate larger components
  • Maximum plate thickness is 150mm
  • General tolerance ±2.0mm